Industry 4.0 & IOT Solutions

Industry 4.0 is the digital transformation of manufacturing/production and related industries and value creation processes.

Industry 4.0 is used interchangeably with the fourth industrial revolution and represents a new stage in the organization and control of the industrial value chain.

The Internet of Things (IoT) refers to a system of interrelated, internet-connected objects that are able to collect and transfer data over a network without human intervention. The personal or business possibilities are endless.

IoT Solutions Offered

  • MAINTENANCE MANAGEMENT SYSTEM (CMMS)
  • QUALITY MANAGEMENT (SPC)
  • MACHINE TOOL EFFICIENCY (MTE)
  • ENERGY MANAGEMENT (EMS)
  • CALIBRATION MANAGEMENT SYSTEM (CLM)
  • PRODUCTION & PERFORMANCE MANAGEMENT (OEE)
  • DEFECT DETECTION/QUALITY CONTROL
  • MANAGEMENT INFORMATION SYSTEM (MIS)

CMMS / Asset Management

  • MONITORS & MAINTAINS THINGS OF VALUE TO AN ORGANIZATION
  • APPLIES TO BOTH TANGIBLE & INTANGIBLE ASSETS
  • EQUIPMENT CONDITION MONITORING & ANALYSIS
  • CALIBRATION SCHEDULING AND MANAGEMENT
  • INCREASE LIFE OF EQUIPMENT
  • MAKE REPAIRS AND INSPECTIONS EASIER
  • AUDIT TRAIL
  • ENHANCE WORK ORDER MANAGEMENT
  • PREDICTIVE AND PREVENTIVE ANALYSIS

Calibration Management

  • EQUIPMENT MASTER
  • INSTRUMENT MASTER
  • CALIBRATION FREQUENCY REMAINDER
  • TRESHOLD DEFINATION
  • TOLLERENCE LIMIT
  • PERFORMANCE & ACTIVITY RECORD
  • CERTIFICATE GENERATION
  • LABLE PRINTING
  • EMAIL/SMS ALEARTS ON SCHEDULES

Quality Management (SPC)

  • INCREASED OPERATIONAL EFFICIENCY
  • REDUCED COSTS
  • REDUCED SCRAP & REWORK
  • MAXIMIZED PRODUCTIVITY
  • IMPROVED RESOURCE UTILIZATION
  • DECREASED MANUAL INSPECTIONS
  • EXTENSIVE ANALYTICS AND REPORTING
  • REAL-TIME CLOSED LOOP ERROR PROOFING

Overall Equipment Efficiency (OEE)

  • EXTRACT BEST PERFORMANCE FROM MACHINES
  • IMPROVED RESOURCE UTILIZATION
  • DISCOVER HIDDEN FACTORS
  • REDUCED DOWN TIMES
  • ABILITY TO MEASURE & DECIDE
  • IDENTIFY BOTTLENECKS
  • SCALABLE
  • IMPROVE & MAINTAIN QUALITY OF OUTPUT

Machine Tool Efficiency (MTE)

  • TOOL EFFICIENCY
  • ENERGY EFFICIENCY
  • ENERGY DEMAND TRACKING
  • FOUNDATION FOR PRECISION MANUFACTURING
  • REDUCED AUXILIARY USAGE
  • IDENTIFY PATTERS
  • REDUCED SETUP TIME
  • ACCOMMODATE HYBRID MACHINING

Energy Management Solutions (EMS)

  • WAGES : WATER, AIR, GAS, ELECTRICITY, STEAM
  • UNDERSTAND CONSUMPTION PATTERNS
  • PIN POINT LOSSES
  • IDENTIFY DEMAND PATTERN
  • QUICKER REACTION TO ISSUES
  • MONITOR MANAGE & CONTROL
  • REDUCE COST
  • BETTER PRODUCTIVITY & COMPETITIVE EDGE

Defect Detection/Quality Control

  • CONTAIN MANUFACTURING DEFECTS
  • TRACE DEFECTS TO ITS ROOT CAUSE
  • IN-PROCESS TESTING
  • PROCESS MONITORING & PASS/FAIL DETERMINATION
  • AVOID PRODUCTION RECALL
  • DETAILED HISTORY
  • PROCESS SIGNATURE VERIFICATION
  • DEFECT ANALYSIS

Management Information System

  • CENTRALIZED MONITORING FROM MOBILE/TABS, LAPTOPS
  • ENERGY ANALYSIS
  • INVENTORY & WASTAGES TRACKING
  • PRECISELY-FORMATTED PAGINATED REPORTS
  • KEY PERFORMANCE INDICATORS
  • PERFORMANCE ANALYSIS
  • OPERATION AUDIT
  • PREDICTIVE ANALYSIS

Industry Sectors

  • Energy & Power
  • Steel
  • Pharma & Life Science
  • Aluminum
  • Mining
  • Oil & Gas
  • FMCG
  • HVAC & BMS
  • Manufacturing
  • Automotive
  • Utilities
  • Chemicals
  • Textile
  • Electronics
  • Cement
  • Paper & Pulp
  • Water
  • Agriculture